Whether you operate a crane in a factory, warehouse or outside on a cargo bay, it is wise to be aware of signs that indicate that you may need to replace or repair parts. Broken or rusted parts can be dangerous. Having your crane inspected regularly is the best way to protect both you and your employees. The sooner you address these problems, the less money you will have to spend on crane servicing in the future.
While cranes are not the easiest to inspect, there are several simple ways to tell when you need to replace or repair parts. Checking the clutch, brakes, and ropes is a good start. While it may not be the most complicated part of the crane, brakes play a huge part in controlling the speed of the crane. It’s also important to check for wear and tear on these parts.
It’s also important to check the engine for rust and any leaks. These issues can lead to serious problems. The engine should also be checked to ensure that the emergency shut-down feature works correctly. The cylinders should also be checked to ensure that they are free of nicks and dents.
The Occupational Safety and Health Administration (OSHA) has issued guidelines for hoist maintenance. Keeping the crane properly maintained will ensure that the crane continues to operate safely and efficiently. You can also check to see if the truck wheels on the crane end are worn. A worn-out truck wheel will not only lead to a shortened brake life, but can also lead to unsafe stopping conditions.
Main Indicators and Signs
Another good indicator is the number of loose parts on the crane. Some of these parts are small and can go unnoticed. When a part is loose, it can lead to the whole crane structure being compromised. The best way to prevent this from happening is to check and replace any loose parts before they cause trouble. You should also check the hoses and seals for leaks.
The clutch and brakes are important because they control the speed of the crane. Brakes can also be relined to prolong their life and improve performance. The clutch is also important for ensuring that your workers are safe. If you need crane servicing for your brakes, you should contact a qualified crane service provider.
Other signs that you may need to replace or repair parts include a broken hoist or hook. A broken hoist is not only dangerous, it can also lead to other complications. When a hoist has been improperly repaired, it can lead to improper load distribution and unbalanced loads. It is also important to ensure that the crane has the necessary ropes and slings to support the load. A broken hoist can also cause damage to the entire crane system.
Another common occurrence with cranes is corrosion. Rust can lead to serious damage and can cause the crane to fail more easily. Rust is a common problem in wet areas, especially in the construction industry. Rust can also cause a significant amount of damage to steel, affecting the load capacity of the crane.